5050 LED reflector and prototype part mold tool.

Prototype design.

Finished parts and surface mount assemblies.
Examples B and D have a 5mm X 5mm size LED slodered onto electrode rails.
The rail design allows for three type of mounting.
mechanical compression, wired, and surface mount.
Example C has been coated with a metalizing spray.
Example D is made from high temperature plastic.

Mold in alignment shell showing liquid plastic injection port.

Top off alignment shell showing alignment key.

alignment shell disassembled.

Mold top removed showing part feature and 4 air vent paths.

Mold open. Cone piece showing multiple air vent paths.